Drop needle double-sided soft skin-friendly pure cotton shirt fabric: Combing process creates excellent quality

Combing process: the key to improving fabric quality
Fine screening to remove short fibers and impurities
In the initial stage of spinning, cotton raw materials contain fibers of different lengths and various impurities. Ordinary spinning processes often cannot distinguish and process these components in detail, while combing process is like a strict screening master. It can accurately identify and remove those shorter fibers through a series of precise mechanical devices. These short fibers are prone to cause instability of yarn during subsequent processing and use, affecting the appearance and performance of the fabric. At the same time, the combing process can also effectively remove impurities in cotton, such as cottonseed shell fragments, dust and other foreign matter. If these impurities remain in the fabric, they will not only affect the beauty of the fabric, but may also irritate the skin during wearing. Through the fine screening of the combing process, a solid foundation has been laid for the formation of high-quality yarn. ​
Creating smooth and uniform yarn
After combing, the fibers left to participate in spinning are longer and of high quality. These fibers can be arranged more neatly during the spinning process, and they are tightly and orderly intertwined. The resulting yarn has a smooth surface and uniform thickness. Compared with yarn that has not been treated with the combing process, combed yarn is more delicate in appearance, with almost no obvious flaws and thickness changes. This smooth and uniform yarn can pass smoothly through the various parts of the loom during the weaving process, reducing the occurrence of broken ends and weaving defects, and greatly improving weaving efficiency. More importantly, the surface texture of the fabric woven from combed yarn has been greatly improved, showing a delicate and soft luster, adding a noble and elegant temperament to the shirt. ​
Significant improvement in fabric quality and feel​
A leap in fabric quality​
The optimization of yarn by combing technology directly translates into a significant improvement in fabric quality. Because the yarn is more uniform, the thickness consistency of the fabric is better, and there will be no local over-thickness or over-thinness. This makes the fabric easier to operate during cutting and sewing, and the shirt pattern made is more crisp and fit. At the same time, the combing process removes impurities and short fibers, reduces the weak points and defects inside the fabric, and thus improves the overall strength and stability of the fabric. In the process of daily wear and washing, this fabric shows better durability, is not prone to deformation, breakage and other problems, and prolongs the service life of the shirt. From the microstructure of the fabric, the close arrangement of the combed yarn makes the pores of the fabric more uniform and fine, which not only enhances the warmth retention of the fabric, but also improves its ability to resist the invasion of external dust and microorganisms, allowing the wearer to enjoy comfort while also having an additional health guarantee. ​
Creating a soft and skin-friendly feel​
The soft and skin-friendly feel of the drop-needle double-sided soft and skin-friendly pure cotton shirt fabric is the reason why it can bring people an unparalleled wearing experience. And this excellent feel is the result of the synergy of the combing process and the drop-needle knitting technology. The combed yarn itself is softer and smoother. When the drop-needle technology is used for double-sided weaving, both sides of the fabric present a delicate texture. The drop-needle technology can make the fabric structure looser, increase the air circulation between the fabric and the skin, and also reduce the friction of the fabric on the skin. When the skin comes into contact with this fabric, it feels as if it is gently wrapped in a layer of soft clouds. It feels soft and comfortable, without any roughness or itchiness. Whether in hot summer or cold winter, wearing a shirt made of this fabric can make people feel close to the body, warm and comfortable, as if integrated with nature. ​
Reduce pilling and enhance fabric performance​
Effective solution to the pilling problem​
Pilling is a problem faced by many fabrics during use. It not only affects the appearance of the fabric, but also reduces its quality. For pure cotton fabrics, although they have natural skin-friendliness and breathability, pilling is prone to occur if the process is not appropriate. The combing process plays an important role in reducing the pilling of the drop needle double-sided soft skin-friendly pure cotton shirt fabric. Due to the removal of short fibers, the yarn surface is smoother and the fibers are more tightly bonded. During the wearing process, the fibers on the surface of the fabric are not easily tangled into balls due to friction. Even after multiple washings and wearings, this fabric can still maintain a good appearance, no pilling, no roughness, and always looks new. In contrast, for pure cotton fabrics that have not been combed, short fibers are easily detached from the yarn and entangled with each other under friction, forming unsightly pilling, which seriously affects the beauty and wearing experience of the fabric. ​
Enhancement of strength and wear resistance​
In addition to reducing pilling, the combing process also significantly enhances the strength and wear resistance of the fabric. The combed yarn can disperse stress more evenly when subjected to external force because the fibers are neatly and tightly arranged, and it is not easy to break. This allows the fabric to withstand various stretching, friction and twisting tests in daily wear, and it can still maintain good shape and performance even after frequent activities and washing. For people who often wear shirts for work or activities, the high strength and wear resistance of the fabric are particularly important. With this advantage brought by the combing process, the drop needle double-sided soft and skin-friendly pure cotton shirt fabric can maintain its appearance and texture for a long time, providing the wearer with lasting comfort and confidence. ​
The value and significance behind the process​
In-depth optimization of the wearing experience​
From the consumer's point of view, the drop needle double-sided soft and skin-friendly pure cotton shirt fabric brings an all-round upgrade of the wearing experience. The combing process gives the fabric excellent quality, soft feel, anti-pilling performance, high strength and wear resistance. These characteristics work together to make the wearer feel comfortable and confident in any occasion. Whether in formal business meetings or in casual daily activities, wearing a shirt made of this fabric can make people feel physically and mentally happy. It not only fits the body, but also fits people's pursuit of high-quality life, and has become an indispensable part of modern life. ​
Promoting the clothing industry​
In the clothing industry, the innovation of fabric technology is an important driving force for the development of the industry. The combing process used in the drop needle double-sided soft skin-friendly pure cotton shirt fabric represents a persistent pursuit of quality and innovation of traditional technology. The wide application of this process has prompted clothing manufacturers to continuously improve product quality and launch more high-quality and high-performance shirt products. At the same time, it has also guided the entire textile industry to think deeply about raw material selection, process optimization and product innovation, and promoted the industry's technological progress and industrial upgrading. From raw material suppliers to fabric manufacturers, and then to clothing brands, the combing process has driven the coordinated development of the entire industrial chain and injected new vitality and competitiveness into the clothing industry. ​